Chief Metallurgist

About Company
Job Info
Job Status: Open
No of Vacancies: 1
Date Posted: April 4, 2019
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 5
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

Position Summary:

  • Lead the associates in your area through coaching, engagement, communication, morale building and teaming. Be the Leader and Coach not the boss.
  • Engage, coach and train your team to continuously improve the Safety, Quality, Delivery and Cost goals of the business
  • Drive action where ever needed to resolve urgent issues
  • Be a key leader in implementation of the Operating Excellence (OOE) process
  • Escalate actions needed to achieve OOE implementation goals
  • Team with Area Managers, Union Stewards, Support personnel and other Leadership to constructively solve operational issues that both meet the business goals and the intent of the current contract

 

Tasks and Responsibilities:

  • Supervise Metallurgists, Met lab operations, lab technicians, and Pyros.
  • Conduct studies of metals and alloys to determine their physical characteristics for manufacturing purposes or determine compliance with manufacturing specifications and standards
  • Apply knowledge of metallurgy to recommend engineering and manufacturing changes to attain design objectives in the most economical manner possible
  • Consult with engineers to develop methods of manufacturing at minimum costs
  • Work with customers to make sure their expectations are being met and exceeded
  • Conduct failure analysis
  • Provide support to Sales and Purchasing departments - Interpreting standards, proposing materials and processes, qualifying new suppliers, resolving material or quality issues, etc.
  • Responsible for communicating metrics and ensuring understanding and ownership at the production team level
  • Prioritize production schedules based on product introduction, equipment efficiency and materials supply
  • Team with support groups such as EHS, Quality Assurance, Engineering and Planning to escalate and improve urgent issues as well as drive continuous improvement
  • Provides all subordinates with constant communication, guidance, coaching and support necessary to perform their jobs effectively and accurately
  • Works with the Safety Department to monitor safety compliance and to review and plan for special requirements on incoming jobs
  • Leads regular audits of the department to ensure proper safety and environmental practices are being followed
  • Uses progressive discipline to correct and manage major violations of company policies, and the Collective Bargaining Agreement (e.g., fighting, sabotage, etc.)
  • Investigates incidences of, and initiates corrective actions to, improper conduct on the floor or major violations of company policies or the CBA
  • Accountable for heat treat department organization by driving 5S deployment
  • Assure the proper training of all department personnel
  • Ability to understand and follow applicable company and regulatory safety and environmental procedures
  • Ability to understand and correctly utilize appropriate PPE equipment as required
  • All other duties as assigned by Management

Process Metallurgist

About Company
Job Info
Job Status: Open
No of Vacancies: 3
Date Posted: March 28, 2019
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 1
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job
  • Responsible for providing metallurgical support for the purchase, evaluation, and claims of steel.
  • Reviewing, advising, and maintaining customer specification database.
  • Providing supervision and metallurgical support for in plant lab testing and outsourcing.
  • Advising heat treatments to meet customer specifications and industry standards.
  • Supporting manufacturing through technical analysis of samples and data.
  • Providing certification and testing of manufactured product.
  • Leading projects to improve metallurgical processes and lab.
  • Leading steel vendor quality meetings and claims.
  • Performing other duties as required.

Technology Manager

About Company
Job Info
Job Status: Open
No of Vacancies: 2
Date Posted: March 22, 2019
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 5
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

The Technology Manager is responsible to provide metallurgical leadership and support related to the development, implantation, and continuous improvement of processes and products that safely and cost-effectively meet customer demands for quality, consistent, and on-time performance.

The Technology Manager will report directly to the General Manager and Director of Process Metallurgist and will also collaborate with members of the corporate technical and sales groups. The Technology Manager will coordinate activities with the Quality Assurance Manager to ensure compliance with company, and customer quality procedures, and specifications. The Technology manager will interact directly with management and supervision in the premium melting and forge plants to develop and implement products, initiatives and solutions to meet customer demands. The Technology Manger will also interact with shop floor, supply chain, engineering and other members of the organization to collaborate on various projects and initiatives.

Metallurgical Engineer Manager

About Company
Job Info
Job Status: Open
No of Vacancies: 1
Date Posted: February 18, 2019
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 5
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

Responsibilities include managing the day to day activities of the Heat Treat department
Managing Metallurgical labs
Validating current heat treat processes, and driving to root cause any quality issues resulting from the heat treat process
Ensure all testing and analysis is performed according to production requirements in order to meet customer shipping requirements.
Assist with the maintenance of the Nadcap accreditation for the metallurgical processes in the plant
Strong problem solving skills with experience in the 5-Why and 8D methodology process. (team member for any non-conformances related to the chemical processes)
Demonstrated experience implementing continuous improvement activities
Apply and sustain 5S lean manufacturing work practices in work area(s) to maintain safe work environment.
Work closely with Quality group to improve heat treat process in order to increase yields
Participate in process improvements in any area of the facility
Oversee Heat Treat processes in accordance with the NADCAP and AS9100 requirements.
Ensure Heat Treat policies & procedures, documentation, and practices are in place per industry standards
Issue and revise standard policies and operating procedures, work instructions and forms in accordance of the applicable standards (NADCAP)
Prepare department for Heat Treat industry audits (NADCAP) that sustain NADCAP Heat Treat accreditation
Provide guidance on nonconforming product disposition for heat treat process related rejections based on customer and NADCAP requirements;
Conduct root cause analysis and take appropriate corrective and preventive actions to ensure closure of findings from all internal or external audits on processes.
Ensure correct thermal processes are applied according to mechanical properties requirements, work instructions and/or customer specification requirements.
Program furnaces at the correct operating temperatures, times, speeds, and at any other criteria according to specification documentation.

Laboratory Supervisor

About Company
Job Info
Job Status: Open
No of Vacancies: 1
Date Posted: January 25, 2019
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 2
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

Manage, coordinate, and direct technicians and group leaders to meet high production demands for testing, certification, and approval to release product for shipping.  Operations include chemical and metallurgical testing, lab machine shop, material handling, and analytical equipment including state of the art X-ray / Optical emissions spectrometry, combustion analysis, metallography, stress rupture, impact and tensile testing.  This position is fully responsible for accuracy of lab results, training and certifying of staff, providing safe work practices and environment, development of procedures, compliance with technical and customer standards, and maintaining third party laboratory accreditation. This includes responsibility for administration of Laboratory Information System software, laboratory calibrations, statistical analysis, purchases, and the maintenance of equipment for handling, preparation, and analysis for a three-shift laboratory operation.  Provide technical advice and expertise to other departments and divisions.

Senior R&D Metallurgist

About Company
Job Info
Job Status: Open
No of Vacancies: 1
Date Posted: October 23, 2018
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 2
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

Lead Research and Development activities to evaluate current and future manufacturing processes and materials and/or performance improvement projects for optimization.  Duties may also include leading the development of processes or new materials to ensure quality, cost and efficiency requirements are met.  Ensure that best practices are leveraged at all global facilities with respect to manufacturing processes. In addition, manage advanced level failure analyses for warranty claims and material failures. Manage materials evaluations laboratory.

Responsibilities include but are not limited to:

 

Lead new process development and advanced technology process improvement efforts at all our global manufacturing and/or R&D facilities.

Provide project management and financial analysis for new processes and capital investments.

Actively manage product / process reviews and metallurgical analysis’ related to warranty claims/customer complaints.  Manage the execution of failure analyses.

Actively participate in product design reviews focused on Advanced Quality Planning, process FMEA’s, mistake proofing and other quality improvement methods.

Implement and manage “brainstorming session” protocols that will be used to conduct routine product reviews through audits of the related manufacturing processes.  Actively coordinate and execute sessions.

Aggressively seek new technologies for automating processes to include in-process inspections.

Perform and analyze the results of process simulation modeling software.

Manage the materials evaluation laboratory.

QUALIFICATIONS:

 

BS, MS, PhD Metallurgical or Materials Engineering.

Knowledge of green sand casting, investment casting, chemically bonded sand casting, metal forming technologies or elastomeric molding a plus.

Familiarity with statistical techniques using Mini Tab /SPC/Graphing.

Mastery of problem-solving techniques.

Proficient in the use of electronic systems and software

Senior Metallurgist R&D

About Company
Job Info
Job Status: Open
No of Vacancies: 3
Date Posted: October 23, 2018
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 2
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job
  • Develop, verify, validate, and use physics-based and empirical models that simulate hot working, melting, solidification, fluid flow, atomization, heat transfer, and microstructure evolution in nickel-base superalloys, titanium alloys, and specialty steels.
  • Utilize process simulation to support manufacturing process improvements that result in better product quality and lower manufacturing costs.
  • Conduct testing and characterization in order to generate data necessary for model development, validation, or verification.
  • Communicate results to management, colleagues, and customers in the form of written reports and oral presentations.
  • Propose, defend and execute project concepts for new products, cost savings, quality improvement, and process innovation. Collaborate with technology and research colleagues across company.
  • Maintain industry expertise and current knowledge of developments in process modeling by experimentation, attending meetings and conferences conducted by trade associations, by reviewing trade literature and by periodic visit to customer or supplier base.
  • Enthusiastically tackle challenges and achieve results while dealing with ambiguity and change that accompanies working in a research environment.

 

 

 

Technical Sales Representative

About Company
Job Info
Job Status: Open
No of Vacancies: 1
Date Posted: October 23, 2018
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 2
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

JOB SUMMARY:

This position is responsible for providing technical assistance to customers regarding the application of company’s capabilities.  This position also assists the Director of Sales & Marketing in all job functions, which includes supervising the Sales Department in the Director’s absence.  Maintains good customer relations by providing prompt and effective service to customers at all times.

 

ESSENTIAL FUNCTIONS:

Develops steel ingot process, sales contract and inquiry review.

Responsible for managing the sales for other business units, as necessary.

Maintains an up-to-date understanding of applicable steelmaking processes.

Responsible for making credit decisions on customers.

Offers technical and operational expertise to customers.

Travel is required, typically 25% of the time to customers for sales calls or in response to technical service inquiries, as needed.

Assists sales staff in technical inquiries and scheduling.

Coordinates and oversees customers’ orders and deliveries.

Responsible for coordinating the investigation to conclusion and resolution of customer claims in conjunction with Metallurgy.

Melt Shop Process Engineer

About Company
Job Info
Job Status: Open
No of Vacancies: 2
Date Posted: October 23, 2018
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 2
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

Job Summary: The Melt Shop Process Engineer is a hands-on position that requires close collaboration with the EAF, LMF, and Caster Managers, Supervisors, and Operators, as well as other departmental and operations management. This position involves quality investigations, continuous improvement, data analysis, and product/process development.

Role and Responsibilities

  1. Demonstrate and emphasize safe work practices and behaviors to all employees.
  2. Strive to identify opportunities to improve safety, quality, cost, organization, or efficiency.
  3. Maintain and verify department production process data.
  4. Report on a daily basis Day/WTD/MTD/YTD performance metrics.
  5. Develop and maintain automated data collection/analysis systems.
  6. Develop and maintain strong working relationships with the production and maintenance workforce.
  7. Lead investigations related to missed chemistries, clogging, slab surface, customer claim, or other quality-related issues.
  8. Manage the scarfing and slab release processes.
  9. Provide technical/analytical support for all CAPEX/product development/improvement initiative trials.
  10. Oversee and coordinate the implementation of NPS system requirements.
  11. Lead root cause investigations utilizing continuous improvement/PDCA methodology and implement and complete related corrective actions (production process failure analysis).
  12. Review and update SOPs to meet safety/quality/cost goals.
  13. Conduct periodic quality/safety/SOP audits of all areas Scrap/EAF/LMF/Caster/Scarfing Yard.

 

Metallurgist

About Company
Job Info
Job Status: Open
No of Vacancies: 2
Date Posted: October 23, 2018
Expiry Date: December 31, 2019
Job Type: Full Time
Job Level: Any
Years of Experience: 2
Salary Info
Salary Type: Negotiable
Apply on this job
How to Apply ?
Apply Here!
Share this job

METALLURGIST

JOB SUMMARY:
Utilizing independent judgment, this position provides technical support to the Sales Department and customers for all phases of steel operations. Supports Operations and ensures good quality procedures are in place. Oversees trials of new materials and processes to ensure good quality practices are being utilized. Provides metallurgical support to management personnel.

ESSENTIAL FUNCTIONS:
Works to improve process and product to meet customer requirements.
Provides technical support for all phases of steel operations including melting, teeming and annealing steel ingots.
Assists Operations in the Melting Department, as needed
Ensures that Operations follow established procedures and sound metallurgical practices.
Supports the investigation and disposition of non-conforming material.
Performs failure investigations on customer returns/claims.
Supports the Sales department by providing technical guidance and creation/revision of grades to meet customer needs.
Responsible for quality training for employees.