Process Metallurgist
/in METALLURGIST Metallurgist/by Michael Heineman
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The Process Metallurgist ensures that all materials manufacturing processes operate with precision and consistently meet quality standards. This position leads the creation, documentation, and governance of process parameters, converting technical specifications into clear operational procedures, bills of materials, and routings that support efficient, repeatable production.
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Key Responsibilities
• Evaluate equipment capabilities and determine whether processes can achieve specific engineering and quality objectives.
• Develop mechanical and control systems of various thermal and mechanical processing equipment, including furnaces, rolling mills, wire drawing equipment, and more.
• Optimize existing manufacturing processes by analyzing workflows and identifying improvement opportunities.
• Partner closely with maintenance teams and external contractors to enhance process performance, product quality, and production throughput.
• Obtain and evaluate quotes for new equipment as required.
• Translate materials processing requirements into accurate quality documentation, bills of materials, and routings within the ERP system.
• Prepare process and product reports by collecting, analyzing, and summarizing data and performance trends.
• Support root cause investigations using structured problem solving methodologies.
• Lead continuous improvement initiatives focused on key performance indicators such as on time delivery, scrap reduction, and overall efficiency.
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Required Skills & Abilities
• Minimum 3 years of experience as a Process Engineer in a materials manufacturing or closely related industry.
• Advanced analytical and problem solving capability; able to troubleshoot complex technical challenges.
• Experience with statistical analysis and Design of Experiments (DOE).
• Strong written and verbal communication skills; able to convey technical concepts clearly to non technical stakeholders.
• Familiarity with Lean, Six Sigma, or similar process improvement methodologies.
• Ability to read and interpret technical drawings, specifications, and test results.
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Education & Experience
• BS in Materials Science and Engineering or Metallurgical Engineering.
• Professional certification(s) such as Six Sigma (Green Belt or higher) and/or Lean Manufacturing preferred.
Senior Metallurgical Engineer
/in METALLURGIST Metallurgist/by Michael HeinemanApply Here!
As a Senior Metallurgical Engineer, you will play a critical role in supporting and advancing my Client’s manufacturing and materials performance objectives. You will provide technical leadership across metallurgical processes, quality systems, and production operations to ensure products meet the highest standards of performance and reliability.
Key Responsibilities
Metallurgical Analysis & Process Support
- Perform metallurgical evaluations including microstructural characterization, mechanical testing, heat-treatment verification, and failure analysis.
- Develop, optimize, and troubleshoot metal-processing routes such as casting, forging, heat treating, welding, rolling, and machining.
- Monitor material quality throughout the manufacturing cycle and ensure full compliance with material and process specifications.
Production Floor Support
- Provide hands-on technical guidance to operators, technicians, and supervisors to resolve metallurgical and process-related issues.
- Lead root-cause investigations related to defects, non-conformances, and metallurgical equipment or process deviations.
- Support daily production activities with real-time problem-solving and technical decision-making.
Quality & Compliance
- Ensure metallurgical processes align with industry standards (ASTM, ISO, etc.) and meet customer-specific requirements.
- Prepare, review, and maintain metallurgical documentation, including test reports, process records, and certification packages.
- Review and approve material certifications, mechanical test results, and metallurgical data for product release.
Continuous Improvement & Development
- Identify opportunities to enhance product performance, manufacturing yield, and throughput.
- Lead metallurgical trials, process experiments, and cost-reduction initiatives.
- Contribute to new product development, qualification testing, and introduction of new materials or process technologies.
Required Skills & Experience
- Bachelor’s degree in Metallurgical Engineering, Materials Science, or a related discipline.
- Experience in a heavy manufacturing environment (steelmaking, foundry, forging, machining, fabrication, or similar).
- Strong knowledge of metal properties, heat-treatment processes, material specifications, and failure mechanisms.
- Proficiency with metallurgical laboratory equipment such as hardness testers, optical microscopes, tensile testers, spectrometers, and related tools.
- Ability to work effectively on the shop floor, diagnose issues in real time, and communicate clearly with production teams.
- Strong analytical, problem-solving, technical writing, and documentation skills.
- Familiarity with quality systems (ISO, AS, customer-specific standards) and adherence to industrial safety practices.
Additional Qualifications (Preferred)
- Experience with alloy steels, stainless steels, non-ferrous alloys, or high-temperature materials.
- Knowledge of welding metallurgy, casting metallurgy, or advanced material characterization techniques.
- Background in process modeling, heat-treatment modeling, or statistical process control (SPC) is a plus.
Process Metallurgist
/in Materials Engineer, METALLURGIST Metallurgist/by Michael HeinemanApply Here!
About Our Client
Our client is one of North America’s largest producers of steel products, serving diverse industrial markets including energy, construction, agriculture, and transportation. They operate in state-of-the-art facilities and are committed to innovation and excellence.
Position Summary
Our client is seeking a Process Metallurgist to optimize steel mill operations, drive product and quality improvements, analyze data for actionable insights, and ensure compliance through innovative metallurgical practices.
Key Responsibilities
- Work independently with expertise in at least one major area of mill operations (Primary, Rolling & Finishing, Heat Treatment).
- Develop operating practices to produce high-quality steel products that meet or exceed industry standards and customer requirements.
- Review manufacturing practices regularly to ensure compliance with established procedures.
- Design, execute, and report on product development and quality improvement trials with guidance from Senior Metallurgists.
- Interpret data and provide actionable recommendations to Operations management.
- Investigate quality-related production issues and collaborate across departments to implement cost-effective solutions.
- Apply Statistical Process Control (SPC) techniques to enhance quality and productivity.
- Manage disposition of material that does not meet application requirements.
- Complete required training within designated timeframes and attend all mandatory meetings.
- Support company goals and values while adhering to safety, quality, environmental, and ethics policies.
Qualifications
Required:
- B.S. degree in Metallurgical Engineering or related discipline.
- Minimum of 2 years of relevant post-graduate education or industry experience and/or demonstrated technical proficiency.
- Strong computer skills, including Microsoft 365 and ability to navigate multiple databases.
- Excellent analytical and problem-solving skills, including familiarity with SPC.
- Strong communication, collaboration, and teamwork abilities.
Preferred:
- Experience in a manufacturing environment (preferably metallurgical).
- Familiarity with AI tools.
What Our Client Offers
- Competitive bonuses
- 401(k) with 5% employer match
- Profit sharing
- 10 paid holidays
- Generous vacation policy
- Excellent, affordable benefits
- Tuition reimbursement
- Professional development opportunities
- Friendly and welcoming workplace
Process Metallurgist
/in METALLURGIST Metallurgist/by Michael Heineman
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This role serves as a technical expert for product and process issues including those related to forging, heat treating, quality assurance, product development, and process improvement efforts.
Job Duties and Responsibilities
Interpret industry and customer specifications and communication requirements.
Collaborating with customer and sales team members on difficult technical jobs
Develop, write, and ensure effective execution of manufacturing procedures including forging and heat treatment procedures.
Teaching office and shop employees’ metallurgical concepts and practices
Develop and maintain raw material specifications.
Troubleshooting and problem solving utilizing a scientific approach
Disposition of material (NDE) and mechanical test failure rejections
Research and development projects for process improvement and product development.
Work closely with cross-functional teams (Sales, Forge, Heat Treat, Vendors) to develop new customers, product types and/or market segments.
Supporting raw material supplier development including auditing and quality issues
Represent Company in industry organizations as requested.
Senior Metallurgist
/in METALLURGIST Metallurgist/by Michael HeinemanApply Here!
Summary:
The Metallurgical Engineer provides a diverse range of technical services to internal and external customers. This position is responsible for providing metallurgical support during various phases of material processing, works with operations to ensure superior quality procedures are in place, and assists in experimentation with new materials and processes to develop and improve aerospace-grade metals and alloys end products.
Responsibilities include the following to be performed directly or delegated with oversight to others. Other duties may be assigned.
- Lead initiatives to develop and implement metallurgical processes, controls and improvements in support of product development and improvement to meet customer specifications, including the development of new grades.
- Review and analyze customer inquiries and specifications for new products.
- Provide technical support and problem solving of metallurgical topics for all phases of operations throughout Company,
- Test and analyze the properties of alloys, including their mechanical, thermal, and corrosion resistance, to optimize quality and performance.
- Analyze and determine root cause(s) of non-conformances and mechanical test failures.
- Author and review technical reports, specifications, and documentation related to material properties, performance and development processes.
- Monitor technical advances and identify emerging technologies to expand Company’s product portfolio.
Qualifications
- Education and Experience:
- Bachelor’s degree in Metallurgy, Metallurgical Engineering, Materials Science. Advanced degrees (MS or PHD) are a plus.
Senior Research Metallurgist
/in Materials Engineer, METALLURGIST Materials Engineer, Metallurgist/by Michael HeinemanApply Here!
Senior Research Metallurgist
The Senior Research Metallurgist provides technical expertise in materials and processes, supporting all areas of the company. This role drives new product development, collaborates directly with customers to solve technical challenges, and assumes leadership of R&D in the absence of the R&D Manager.
Key Responsibilities
- New Product Development: Lead the formulation of new alloys, advance materials processing techniques, and drive innovation in material applications.
- Manufacturing Support: Address and resolve day-to-day material and processing challenges, spearheading innovative solutions to improve efficiency and quality.
- Technical Collaboration: Provide expert guidance to Sales and Marketing teams, assisting customers and prospects in selecting optimal products.
- Failure Analysis: Conduct detailed investigations for internal and external stakeholders, delivering professional, well-documented reports.
- Training & Development: Educate and support field sales personnel, ensuring technical excellence across the team.
- Industry Awareness: Maintain a keen understanding of emerging technologies and industry developments, advising leadership on potential impacts.
- Cross-functional R&D Support: Assist other departments with new product development initiatives, contributing technical insight and innovation.
Additional Responsibilities
- Supervise activities of R&D technicians, ensuring efficient execution of research tasks.
- Undertake special projects assigned by the R&D Manager.
- Develop and document new testing methodologies to enhance product quality and reliability.
Metallurgical Engineer
/in METALLURGIST Metallurgist/by Michael HeinemanApply Here!
Primary Objective
Provide technical support related to the development, implementation and continuous improvement of products that safely and cost effectively meet requirements for quality and delivery, with a focus on melt shop operations.
Position Reports To:
Responsibilities
Compliance with Quality and Safety systems and procedures
Review and disposition heats produced in the air melt shop.
Improve melt shop practices with regards to product/process improvement.
Internal interface to Management and functional groups across plant locations
Perform statistical analysis and correlate process and product data
Support non-conformance disposition, root cause analysis and corrective action implementation
Lead and support continuous improvement efforts
Review customer claims and issue technical reports
Provide support during customer and regulatory audits
Technical Manager
/in METALLURGIST Metallurgist/by Michael Heineman
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Position is responsible for providing order-to-cash metallurgical leadership and support related to the development, implementation, and continuous improvement of processes and products that safely and cost-effectively meet or exceed customer demands for quality, consistency, and on-time performance.
Essential Job Functions:
Ensure personnel and staff compliance with safety policies and rules. Promote a safety culture.
Cultivate effective employee relations based on mutual respect, a team-based culture, and employee engagement in safety, quality, continuous improvement, and all other business activities.
Prioritize workload for the metallurgical staff based on business demands and available resources.
Communicate performance expectations to assigned employees, including safety, quality, and all documentation.
Initiate, develop, and implement plans that will improve existing process and product quality and consistency.
Initiate, develop, and implement manufacturing plans, processes, and procedures related to new products.
Ensure compliance with established quality systems and procedures.
Lead and manage product development initiatives and projects, ensuring timely and effective results that support cost-effective implementation of customer demands.
Develop capabilities regarding SPC, SQC, Lean, etc.
Define and report meaningful metrics related to development and production to ensure timely and efficient communication.
Oversee the Specific Product Design (SPD) process to provide direction and deliver timely and accurate results in line with customer expectations.
Review test results for compliance with product specifications/customer requirements
Determine root cause and ensure implementation of corrective actions through analysis of rejects and non-conformities in order to resolve customer-generated complaints and ensure satisfaction.
Experience:
Minimum four-year degree in Metallurgy or Material Science and Engineering
Minimum 5 years steel manufacturing with 3 years in a leadership role.
Associate Metallurgist (Entry Level)
/in METALLURGIST Metallurgist/by Michael Heineman
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- Develops operating practices to produce quality steel products meeting or exceeding industry standards and customer requirements.
- Reviews manufacturing practices on an ongoing basis to ensure compliance with established operating practices.
- Assists in the design, execution and reporting of product development and quality improvement trials.
- Interprets data and makes recommendations to Operations management with guidance from supervisor.
- Investigates quality-related production problems and provides cost-effective solutions.
- Implements SPC techniques for quality and productivity enhancements.
- Manages disposition of material which does not meet requirements for intended application.
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Meta-Find Inc. New York
16 Fox Ridge
Roslyn, NY 11576
(212) 867-8100
mikeh@meta-findny.com
